Tag Archives: chain conveyor attachments

China OEM Sample Customization Heavy Duty Welded Steel Chain with Attachments Conveyor Roller A1 A2 K1 K2 H1 H2

Product Description

 

Product Description

Welded bending chain is specially designed for conveying materials with strong impact and abrasion, and can be used in dusty environment.

 

It is mainly used in grain scraper transportation, soybean meal scraper transportation, industrial bulk material transportation, wood processing, etc., and can withstand durable wear and high strength impact.

 

Product Attribute

Product Name  Conveyor Chians 
Available materials carbon steel, alloy steel,stainless steel 
OEM customisation according to your requirements
Surface Treatment Shot peening,  Zinc-plated, Nickel-plated, Anodized, etc.
Performance  High temperature resistant Abrasion resistant 
Reference standards ISO,DIN,ANSL 
Customised drawings YES
Certificates ISO9001:2008  SGS   brand  TV
Delivery time  20 days for samples. 45 days for official order.
Packaging Plastic Bag + Cardboard Box + Wooden

 

Product Parameters

Our Advantages

Company Advantages:
Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.

Membership:
1. The member of China General Machine Components Industry Association.
2. The member of China Chain Transmission Association.
3. The member of China Chain Standardization Association.
4. The member of China Agricultural Association Machinery Manufacturers.

With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.

Please do not hesitate to contact us for more information on how TransVision products can meet your industries demands at highly competitive pricing.

Quality First, Clients Uppermost.
Product Categories


WHY CHOOSE US

Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.

Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets

Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.
100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years.

FAQ

Q1: What’s your average lead time?
A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate.

Q2: Is your price better than your competitors given the same quality?
A: Definitely YES. We provide the most competitive price in the power transmission industry. If price disparity exists, we’ll be more than happy to do a price match.
Q3: Can you make chains according to my CAD drawings?
A: Yes. Besides the regular standard chains, we produce non-standard and custom-design products to meet the specific technical requirements. In reality, a sizable portion of our production capacity is assigned to make non-standard products.

Q4: Can we inspect the goods before shipment?
A: Yes. You or your representative or any third-party inspection party assigned is allowed access to our facility and do the inspection.

Q5: What kind of payment method is acceptable for your mill?
A: We’re flexible. We take T/T, L/C, or any other online payment methods so long as it’s applicable for you.

Q6: What if I have any other questions?
A: Whenever in doubt, you’re always encouraged to consult our sales associate any time – They will help you to your satisfaction.

 

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Usage: Transportation Chain
Material: Stainless steel
Surface Treatment: Natural
Samples:
US$ 5/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

conveyor

How does a conveyor chain handle accumulation and indexing applications?

In conveyor systems, accumulation and indexing refer to specific methods of controlling the movement and positioning of items along the conveyor line. A conveyor chain can effectively handle these applications through the use of specialized components and control mechanisms. Here’s a detailed explanation:

Accumulation:

– Accumulation refers to the process of temporarily storing or buffering items on the conveyor to control the flow of materials. Conveyor chains designed for accumulation applications typically incorporate features such as low-friction chain guides, accumulating zones, and sensors.

– In an accumulation conveyor chain system, the chain is divided into discrete zones where items can accumulate. As products enter a zone, the chain slows down or stops, allowing items to accumulate without colliding with each other. Sensors or photoelectric cells detect the presence of items in each zone and provide signals to control the chain movement.

– The accumulation zones in the conveyor chain system can be controlled in different ways, such as through the use of motorized rollers, pneumatic devices, or electronic sensors. This ensures a controlled and synchronized flow of items along the conveyor line.

Indexing:

– Indexing refers to the precise positioning of items at specific intervals along the conveyor line. This is commonly used in applications where accurate positioning or sequencing is required, such as assembly or packaging processes.

– Conveyor chains designed for indexing applications incorporate specialized index pins, stops, or precision indexing drives. These components work together to accurately position items at predetermined locations along the conveyor.

– The indexing mechanism of a conveyor chain system can be driven by mechanical cams, servo motors, or programmable logic controllers (PLCs). The indexing motion can be synchronized with other processes or machines downstream to ensure precise assembly or packaging operations.

– By combining accumulation and indexing capabilities, a conveyor chain system can handle a wide range of applications, including sorting, buffering, sequencing, and automated assembly. It provides control over the flow and positioning of items, allowing for efficient material handling and optimized production processes.

conveyor

How does lubrication affect the performance of a conveyor chain?

Lubrication plays a crucial role in the performance and longevity of a conveyor chain. Proper lubrication helps to reduce friction, wear, and heat generation, ensuring smooth operation and minimizing the risk of premature failure. Here’s how lubrication affects the performance of a conveyor chain:

1. Friction Reduction: Lubrication forms a thin film between the chain components, reducing friction between metal surfaces. This reduces the energy required for operation, minimizes heat generation, and prevents excessive wear and tear.

2. Wear Prevention: Lubrication forms a protective layer on the chain components, preventing direct metal-to-metal contact. This helps to reduce wear and extend the service life of the chain.

3. Corrosion Protection: Lubricants often contain anti-corrosion additives that protect the chain from rust and oxidation. This is particularly important in environments with high humidity or exposure to corrosive substances.

4. Noise Reduction: Proper lubrication reduces the noise generated during chain operation by minimizing friction and metal-to-metal contact. This can contribute to a quieter and more comfortable working environment.

5. Temperature Control: Lubrication helps to dissipate heat generated during chain operation, preventing excessive temperature rise. This is crucial in high-speed or heavy-duty applications where heat can lead to accelerated wear and reduced chain performance.

6. Maintenance and Service Life: Regular lubrication and proper lubricant selection are essential for maintaining the chain’s performance and extending its service life. Adequate lubrication reduces the need for frequent maintenance, minimizes downtime, and lowers overall operating costs.

It’s important to follow the manufacturer’s recommendations for lubrication frequency and use the appropriate lubricant for the conveyor chain. Regular inspections and maintenance checks should also be conducted to ensure proper lubrication levels and address any issues promptly. Proper lubrication practices will enhance the performance, reliability, and durability of the conveyor chain system.

conveyor

What safety precautions should be followed when working with conveyor chains?

Working with conveyor chains involves potential hazards, and it is essential to follow proper safety precautions to ensure the well-being of workers and prevent accidents. Here are some important safety measures to consider:

  • Proper Training: Ensure that workers operating or maintaining conveyor chains receive proper training on safe practices, including chain handling, maintenance procedures, and emergency protocols.
  • Personal Protective Equipment (PPE): Workers should wear appropriate PPE, such as safety glasses, gloves, and steel-toed shoes, to protect themselves from potential hazards, including flying debris, pinch points, or entanglement.
  • Lockout/Tagout: Before performing any maintenance or repair tasks on conveyor chains, follow lockout/tagout procedures to isolate and de-energize the equipment to prevent accidental startup or release of stored energy.
  • Guarding: Ensure that conveyor chains are adequately guarded to prevent access to moving parts, such as pinch points and rotating sprockets. Guards should be securely in place and not interfere with the chain’s operation.
  • Housekeeping: Keep the work area clean and free of debris, tools, or other objects that could cause tripping hazards or interfere with the operation of the conveyor chain.
  • Regular Inspections: Regularly inspect the conveyor chains for any signs of wear, damage, or misalignment. Address any issues promptly to prevent potential safety hazards.
  • Safe Loading and Unloading: When loading or unloading materials onto the conveyor, follow safe lifting techniques and ensure the load is evenly distributed to prevent overloading or imbalance.
  • Emergency Stop Devices: Install and clearly mark emergency stop devices along the conveyor system to enable immediate shutdown in case of an emergency or hazardous situation.
  • Clear Communication: Establish clear communication protocols, including signals or signs, to ensure effective communication between workers operating different sections of the conveyor system.

These safety precautions are general guidelines, and it’s important to consult and adhere to specific safety regulations and guidelines provided by the equipment manufacturer and relevant safety authorities. Regular safety training, awareness, and a proactive safety culture are crucial in maintaining a safe working environment when working with conveyor chains.

China OEM Sample Customization Heavy Duty Welded Steel Chain with Attachments Conveyor Roller A1 A2 K1 K2 H1 H2  China OEM Sample Customization Heavy Duty Welded Steel Chain with Attachments Conveyor Roller A1 A2 K1 K2 H1 H2
editor by CX 2024-01-11

China Standard High Quality Double Pitch Conveyor Chain with Attachments

Product Description

 High Quality Double Pitch Conveyor Chain with attachments
1. Model: A2040, A2050, A2060, A2080, C208A, C208AL, C208B, C208BL, C210A, C210AL, C212A, C212AL, C212AH, C212AHL, C216A, C216AL, C216AH, C216AHL A1, A2, K1, K2, SA1, SA2, SK1, SK2.
2. Materials: Carbon steel 40Mn, Stainless Steel
3. All parts are heat treatment(quenching and tempering) and controlled in a reasonable tolerance range.
4. Tensile strength: 15-20% higher than the standard
5. Certificate of Quality: ISO 9001, SGS
6. Centreless grinding.
7. Good lubrication with excellent grease.
8. Color: Self, dark yellow, dark blue, black
9. All attachments are the standard sizes.
10. Type: One side outer plates with attachments, 1 side inner plates with attachments, 1 side outer and inner plates with attachments, 2 sides outer plates with attachments, 2 sides inner plates with attachments, 2 sides outer and inner plates with attachments.

Products are made of high quality alloy steel production. The plates are punched and squeezed bores by precision technology. The pin, bush, roller are machined by high-efficiency automatic equipment and automatic grinding equipment, then through heat treatment of carburization, carbon and nitrogen protection mesh belt furnace, surface blasting process etc. Assembled precision by Internal hole position, spin riveted by pressure to ensure the performance of the entire chain.
Specifications

Technique Treatment
1 Shot Peening 8 Tempering
2 Bluing 9 Oiling
3 Nickel-plated 10 Greasing
4 Zincing 11 Special color
5 Heat Treatment 12 Stain proofing
6 Carburizing 13 Pre-stretched and anti-fatigue
7 Quenching    

Our Service
1. Any of your kind inquiry conveyor chain would be replied within 24 hours.
2. Well-trained and experienced sales staffs will reply all your concerns in fluent English.
3. OEM services are available with us, our professional designer would make your private idea into being.
4. Protection of your sales area, ideas of design and all your private information.
5. Delivery by air mail or ship for your orders.

Why choose us
1. We are the manufacture.
2. We have near 30 years experience of making chains and chain links.
3. Our design team has extensive experience in the chain design.
4. Best service and prompt delivery.
5. We offer various styles, size and colors to meet your requirement.
6. We covering a production area of 18750 square CHINAMFG have more than 100 employees and we have a complete set of testing equipment to ensure our quality.

 

Usage: Conveyor Chain
Material: Carbon /Alloy Stainless Steel
Surface Treatment: Oxygenation
Feature: Oil Resistant
Chain Size: C2060HK1
Structure: Conveyor Chain
Samples:
US$ 0/Meter
1 Meter(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

conveyor

What are the considerations for selecting a low-maintenance conveyor chain?

When selecting a low-maintenance conveyor chain, several considerations should be taken into account:

1. Material Selection:

– Choose a conveyor chain made from materials that are resistant to wear, corrosion, and contamination. Stainless steel, plastic, or self-lubricating chains are commonly used for their durability and low maintenance requirements.

2. Lubrication-Free Design:

– Look for conveyor chains that have a self-lubricating design or are pre-lubricated with materials that reduce friction and eliminate the need for additional lubrication. This helps to minimize maintenance tasks associated with regular lubrication.

3. Sealed Construction:

– Consider conveyor chains with sealed construction to prevent the ingress of dirt, debris, and moisture. Sealed chains require less frequent cleaning and maintenance, making them ideal for low-maintenance applications.

4. Easy Cleaning:

– Opt for conveyor chains that are designed for easy cleaning. Smooth surfaces, open structures, and accessible components allow for quick and efficient cleaning, reducing maintenance time and effort.

5. Resistance to Contamination:

– Select a conveyor chain that is resistant to contamination. This includes resistance to chemicals, oils, greases, and other substances commonly found in the application environment. Chains that can withstand contamination require less frequent cleaning and maintenance.

6. Wear Monitoring:

– Look for conveyor chains that have wear monitoring features, such as wear indicators or sensors. These features help to identify chain wear and provide timely maintenance alerts, allowing for proactive replacement or adjustment.

7. Manufacturer Support:

– Consider the support provided by the chain manufacturer. A reputable manufacturer will offer guidance on maintenance intervals, replacement schedules, and provide technical assistance to ensure the proper functioning of the chain.

By considering these factors, you can select a low-maintenance conveyor chain that minimizes the need for frequent inspections, lubrication, cleaning, and replacement, resulting in reduced maintenance efforts and costs.

conveyor

How do you prevent corrosion in conveyor chains?

Preventing corrosion in conveyor chains is essential for maintaining their performance and prolonging their lifespan. Here are some effective measures to prevent corrosion:

1. Material Selection: Choose conveyor chains made from corrosion-resistant materials such as stainless steel, plastic, or coatings specifically designed to resist corrosion. These materials offer better protection against rust and corrosion compared to standard steel chains.

2. Proper Lubrication: Apply a suitable lubricant to the conveyor chain regularly. Lubrication creates a protective barrier that helps prevent moisture and contaminants from reaching the metal surface, reducing the risk of corrosion. Select a lubricant that provides corrosion protection properties and is compatible with the chain material.

3. Environmental Controls: Control the operating environment to minimize exposure to corrosive elements. Implement measures such as humidity control, proper ventilation, and protection from direct contact with water or chemicals. Consider using covers or enclosures to shield the conveyor chain from environmental factors that can accelerate corrosion.

4. Surface Treatments: Apply corrosion-resistant coatings or treatments to the conveyor chain. These coatings can provide an additional protective layer that acts as a barrier against moisture and corrosive substances. Examples of surface treatments include zinc plating, galvanizing, or epoxy coatings.

5. Regular Inspections and Cleaning: Regularly inspect the conveyor chain for signs of corrosion or damage. Remove any accumulated dirt, debris, or corrosive substances promptly. Cleaning the chain helps prevent the buildup of contaminants that can accelerate corrosion.

6. Preventive Maintenance: Implement a preventive maintenance program that includes regular cleaning, lubrication, and inspection of the conveyor chain. This proactive approach helps identify and address any potential corrosion issues early on, preventing further damage.

7. Proper Storage: When not in use, store the conveyor chains in a dry and controlled environment. Protect them from exposure to moisture, humidity, and corrosive substances. Use appropriate storage methods, such as hanging the chains or storing them in sealed containers.

By following these preventive measures, you can significantly reduce the risk of corrosion in conveyor chains, ensuring their optimal performance and longevity.

conveyor

How do you calculate the required length of a conveyor chain?

Calculating the required length of a conveyor chain involves considering several factors related to the conveyor system and the specific application. Here’s a step-by-step guide:

  1. Determine the Conveyor Length: Measure the total length of the conveyor path, including any horizontal, inclined, or vertical sections.
  2. Account for Sprocket Centers: Identify the locations of the sprockets or drive units along the conveyor path. Measure the distance between each pair of adjacent sprockets.
  3. Calculate the Number of Links: Divide the total conveyor length by the pitch of the chain to determine the number of links required. The pitch is the distance between the center of two consecutive pins on the chain.
  4. Consider Tension Adjustment: Take into account any tension adjustment requirements based on the specific application. This may include allowances for tensioning devices or tension variations due to load fluctuations.
  5. Include End Connections: Consider the length of the end connections, such as master links or connecting pins, which are used to join the ends of the chain. Include their dimensions in the total chain length calculation.
  6. Add Safety Factors: Incorporate appropriate safety factors to ensure adequate chain length for proper tensioning and to accommodate any potential stretching or wear over time.

It’s important to note that the calculation of the required chain length is an estimation based on various factors and may require adjustments during the installation and tensioning process. Consulting the conveyor manufacturer’s guidelines or working with an experienced engineer can provide more precise calculations based on the specific conveyor system and application requirements.

China Standard High Quality Double Pitch Conveyor Chain with Attachments  China Standard High Quality Double Pitch Conveyor Chain with Attachments
editor by CX 2023-10-24

China manufacturer Power Transmission Industrial Large Rollers Large Size Conveyor Scrapper Dryer Double Side with Attachments Flaged Roller Chain

Product Description

Product Description

Pitch P=100, 125, 150, 152.4, 160, 200mm with attached plate conveyor chain according to drawing

Rollers are available: small roller (S type), large roller (P type), convex edge roller (F type)

Roller diameters are 36, 42, 50, 60, 70, 85, 100, 120mm etc.

Chain plates are available: single side horizontal CZPT plate attached plate, single side bent plate with ears and double holes type A2, double side bent plate type K2. The chain plate thickness is 4, 5, 6, 7, 8, 10, 12 mm. The width of the chain plate is 25, 30, 35, 40, 50, 60, 70 mm, etc.

Pin diameters are 10, 12, 15, 18, 21, 25mm, etc.

M series metric conveyor chains are available in the following models: M56, M80, M112, M160, M224, M315.

M315,the dimensions are in accordance with the standard GB8350-87.

And can be matched with sprockets.

Product Attribute

Product Name  Conveyor Chians 
Available materials carbon steel, alloy steel,stainless steel 
OEM customisation according to your requirements
Surface Treatment Shot peening,  Zinc-plated, Nickel-plated, Anodized, etc.
Performance  High temperature resistant Abrasion resistant 
Reference standards ISO,DIN,ANSL 
Customised drawings YES
Certificates ISO9001:2008  SGS   brand  TV
Delivery time  20 days for samples. 45 days for official order.
Packaging Plastic Bag + Cardboard Box + Wooden

Product Parameters

Our Advantages

Company Advantages:
Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.

Membership:
1. The member of China General Machine Components Industry Association.
2. The member of China Chain Transmission Association.
3. The member of China Chain Standardization Association.
4. The member of China Agricultural Association Machinery Manufacturers.

With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.

Please do not hesitate to contact us for more information on how TransVision products can meet your industries demands at highly competitive pricing.

Quality First, Clients Uppermost.
Product Categories


WHY CHOOSE US

Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.

Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets

Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.
100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years.

FAQ

Q1: What’s your average lead time?
A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate.

Q2: Is your price better than your competitors given the same quality?
A: Definitely YES. We provide the most competitive price in the power transmission industry. If price disparity exists, we’ll be more than happy to do a price match.
Q3: Can you make chains according to my CAD drawings?
A: Yes. Besides the regular standard chains, we produce non-standard and custom-design products to meet the specific technical requirements. In reality, a sizable portion of our production capacity is assigned to make non-standard products.

Q4: Can we inspect the goods before shipment?
A: Yes. You or your representative or any third-party inspection party assigned is allowed access to our facility and do the inspection.

Q5: What kind of payment method is acceptable for your mill?
A: We’re flexible. We take T/T, L/C, or any other online payment methods so long as it’s applicable for you.

Q6: What if I have any other questions?
A: Whenever in doubt, you’re always encouraged to consult our sales associate any time – They will help you to your satisfaction.

 

Shipping Cost:

Estimated freight per unit.



To be negotiated
Material: Alloy
Structure: Hollow Chain
Surface Treatment: Electroplating
Customization:
Available

|

Customized Request

conveyor

Can a conveyor chain be used in pharmaceutical manufacturing?

Yes, conveyor chains can be used in pharmaceutical manufacturing for various applications. Conveyor systems play a crucial role in the efficient and safe transportation of pharmaceutical products throughout the manufacturing process. Here are some key considerations when using conveyor chains in pharmaceutical manufacturing:

1. Material Selection:

– Choose conveyor chains made from materials that are suitable for pharmaceutical applications, such as stainless steel or FDA-approved plastic. These materials offer corrosion resistance, cleanliness, and compliance with industry regulations.

2. Cleanliness and Sanitation:

– Ensure that the conveyor chain design allows for easy cleaning and sanitation. Smooth surfaces, minimal crevices, and access for cleaning equipment are important to maintain a hygienic environment.

3. Contamination Control:

– Implement measures to prevent contamination of pharmaceutical products. This includes using chain lubricants that are safe for pharmaceutical applications and implementing proper handling and storage procedures.

4. Product Protection:

– Choose conveyor chain systems that minimize product damage or degradation. This can include utilizing gentle product handling features such as low-friction surfaces, adjustable speed controls, and proper product spacing.

5. Regulatory Compliance:

– Ensure that the conveyor chain system complies with pharmaceutical industry regulations and guidelines, such as Good Manufacturing Practices (GMP) and the requirements of regulatory bodies like the FDA.

6. Integration with Equipment:

– Consider the integration of conveyor chains with other equipment in the pharmaceutical manufacturing process, such as labeling machines, filling machines, and packaging equipment. The conveyor system should provide seamless operation and synchronization with these machines.

By carefully selecting and designing conveyor chains specifically for pharmaceutical manufacturing, it is possible to meet the stringent requirements of the industry in terms of cleanliness, product integrity, and regulatory compliance.

conveyor

What are the design considerations for a long-span conveyor chain conveyor?

Designing a long-span conveyor chain conveyor requires careful consideration of various factors to ensure its efficiency, safety, and reliability. Here are some key design considerations:

1. Conveyor Chain Selection: Choose a conveyor chain that is suitable for long spans and can withstand the required load capacity. Consider factors such as chain material, pitch, strength, and durability to ensure it can handle the anticipated load and operating conditions.

2. Conveyor Structure: The conveyor structure should be designed to provide sufficient support and stability for the long span. Consider factors such as material strength, rigidity, and deflection to ensure the structure can handle the weight of the conveyor chain, the product being transported, and any additional loads.

3. Drive System: Select an appropriate drive system that can efficiently power the long-span conveyor chain. Consider factors such as motor power, speed, torque, and control mechanisms to ensure smooth and reliable operation.

4. Tensioning and Alignment: Proper tensioning and alignment of the conveyor chain are critical for its performance and longevity. Design the system with adequate provisions for tensioning devices and alignment mechanisms to maintain optimal chain tension and alignment throughout the conveyor’s length.

5. Supports and Bearings: Install adequate supports and bearings along the length of the conveyor to reduce chain sagging, minimize friction, and ensure smooth movement. Consider factors such as bearing type, lubrication, and maintenance requirements.

6. Conveyor Controls and Safety: Implement appropriate controls and safety features to monitor and control the operation of the long-span conveyor chain. This may include emergency stop systems, speed monitoring, overload protection, and safety interlocks.

7. Environmental Factors: Consider the environmental conditions in which the conveyor will operate, such as temperature, humidity, dust, and corrosive substances. Select materials and components that can withstand these conditions and implement proper ventilation, dust collection, and corrosion protection measures.

8. Maintenance and Accessibility: Design the conveyor system with ease of maintenance and accessibility in mind. Provide sufficient access points, walkways, and platforms for inspection, cleaning, and maintenance tasks. Consider factors such as lubrication points, conveyor cleaning systems, and easy replacement of worn components.

9. Future Expansion and Flexibility: Anticipate future needs for expansion or modifications and design the long-span conveyor chain conveyor with flexibility in mind. This may include allowing for additional conveyor sections, transfer points, or integration with other equipment.

By considering these design considerations, a long-span conveyor chain conveyor can be efficiently designed and optimized for its intended application, ensuring reliable and cost-effective material handling operations.

conveyor

Can a conveyor chain be repaired or does it need to be replaced entirely?

In general, conveyor chains can be repaired in certain cases, but there are instances where replacement is necessary. Here are some considerations:

  • Minor Damage: If the conveyor chain has minor damage, such as a broken link or a damaged pin, it may be possible to repair it by replacing the damaged components.
  • Significant Wear: If the chain has significant wear, such as elongation or excessive corrosion, it may be more cost-effective to replace the entire chain rather than attempting repairs.
  • Critical Components: Some conveyor chains have critical components that cannot be repaired, such as welded attachments or specialized features. In such cases, replacement is usually the only option.
  • Manufacturer’s Recommendations: It’s important to consult the manufacturer’s recommendations regarding chain repairability. They can provide specific guidelines on when repair is feasible and when replacement is necessary.

Before deciding whether to repair or replace a conveyor chain, it’s recommended to assess the extent of damage, consider the overall condition of the chain, and evaluate the cost-effectiveness of each option. It’s always advisable to consult with a qualified professional or the chain manufacturer to determine the best course of action.

China manufacturer Power Transmission Industrial Large Rollers Large Size Conveyor Scrapper Dryer Double Side with Attachments Flaged Roller Chain  China manufacturer Power Transmission Industrial Large Rollers Large Size Conveyor Scrapper Dryer Double Side with Attachments Flaged Roller Chain
editor by CX 2023-07-24

China supplier Double Pitch Conveyor Chain Attachments Conveyor Chain bush chain excavator

Product Description

We offer a full and compete line of high-quality roller chain attachments. 

ISO
NO.
ANSI
NO.
PITCH PLATE DIMENSION
P T G H f F d3min h
mm mm mm mm mm mm mm mm
C208A C2040 25.40 1.50 19.10 9.52 25.40 37.70 3.33 9.12
C208AL C2042
C210A C2050 31.75 2.00 23.80 11.91 31.75 48.00 5.08 11.13
C210AL C2052
C212A C2060 38.10 2.35 28.60 14.27 42.90 67.80 5.08 14.68
C212AL C2062
C216A C2080 50.80 3.20 38.10 19.05 55.60 87.80 6.63 19.05
C216AL C2082
C220A C2100 63.50 4.00 47.60 23.83 66.60 107.50 8.20 23.42
C220AL C2102
C224A C2120 76.20 4.70 57.20 28.58 79.30 121.40 9.80 27.79
C224AL C2122
C232A C2160 101.60 6.40 76.20 38.10 104.70 151.60 13.11 36.53
C232AL C2162

 

Usage: Transmission Chain, Conveyor Chain, Attachments
Material: Alloy/Carbon Steel
Surface Treatment: Polishing
Feature: Heat Resistant
Chain Size: 1"*2 1/2"
Structure: Stamping
Samples:
US$ 1/Pcs
1 Pcs(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

chain

Types of Roller Chains

There are several types of roller chains available. These chains have different properties and serve different purposes. Here you will learn about diamond roller chains, X-ring and O-ring chains, inverted tooth chains, and self-lubricating chains. You can choose the type that best suits your needs by reading this article. It will also help you make an informed decision. Buying the right roller chain for your needs is easy. Hope this article is helpful to you!

Diamond roller chain

Diamond roller chains are more efficient than other chains and can significantly extend chain life. The superior design of the chain prevents internal rust from seeping out. Additionally, Diamond ACE features a corrosion-resistant exterior and a zinc-nickel pre-assembled coating that provides extended corrosion protection and wear resistance. These features reduce chain downtime and labor costs, saving a building materials manufacturing company nearly $33,000 over the life of its machines.
Diamond series chains lead the industry in quality and durability, with industry-leading tensile strength and the lowest total cost of ownership. With a diverse product portfolio including standard chains, specialty chains, and custom chains, the company is sure to provide the right chain for your application. The company also offers a wide range of accessories for a variety of machinery. For more information, please visit the company website.
As one of the leading manufacturers of roller chains, the CZPT Company offers unparalleled expertise and wear resistance in the power transmission market. CZPT is trusted by leading industries and provides the highest return on investment. The diamond is a symbol of strength and durability, and the company chose it as the company’s trademark to convey its core values. CZPTs can last up to 100 years or more in harsh conditions, even in underwater environments.

Self-lubricating chain

Self-lubricating roller chains are designed to increase performance while maintaining a high level of cleanliness. These chains are made of sintered alloy bushings impregnated with lubricant and pins specially treated to release oil when necessary. These chains have a long service life and are suitable for environments where regular lubrication is difficult. Below are the benefits of self-lubricating roller chains.
Maintenance-free self-lubricating roller chains are the perfect replacement for standard roller chains. They are suitable for packaging, printing, textile, and sawmill applications. These chains reduce downtime and increase productivity. Furthermore, they reduce the risk of contamination. Another advantage is that there are many types of self-lubricating roller chains to choose from, allowing you to choose the one that best suits your needs. To learn more about these benefits, read the Maintenance Free Roller Chains Market Report published by Dataintelo.
CAN-AM self-lubricating roller chains ensure stick-free operation. These chains are available in ANSI/BS standard and double pitch variants. They feature oil-impregnated bushings and preloaded sintered steel bushings for long life. These self-lubricating roller chains are drop-in replacements for standard roller chains and run on standard roller chain sprockets.<br/

X-Ring and O-Ring Chains

Both O-ring and X-ring roller chains are sealed and unsealed. You’ll find them on vintage bikes and small economy cars. Other applications include bulldozer treads and conveyor belts. Standard chains are made of simple plain bearings that require lubrication every few hundred miles. While the former is the most affordable type of roller chain, they do require more maintenance than O-rings.
The main difference between the two types of chains is the friction and cost they generate. X-rings are slightly less expensive, but they create less friction than O-rings. X-rings are a more affordable option for road riders, while O-ring chains are more expensive for off-road racers. In some cases, X-ring and O-ring roller chains can be distinguished by the price tag alone.
Both X-ring and O-ring roller sprockets are available in a variety of styles. The two styles offer comparable performance, but there are some key differences to consider. X-rings are generally better for longer travel as they offer greater durability and performance. O-rings are usually more expensive than X-ring chains, but if you’re thinking about long trips, they’re a great option.

Reverse chain

Inverted roller chains are often referred to as silent chains. They have two protrusions on each board. The outer surface is ground to include an angle of sixty or seventy degrees. These protrusions about the working surfaces of the sprocket teeth. The inner surface or shape of the sprocket can clear the sprocket. This produces a silent but still valid chain. This type of chain is used in transmissions to move heavy objects.
There are three basic types of inverted toothed roller chains. Simple chains are single chains, while double and triple chains have two or three strands. In these types of chains, the pins pass through-hardened steel bushings at the ends of the links. The main difference between these types is their size. If you are not sure what size you need, first calculate the capacity of the chain. You might be surprised to learn that the smaller the diameter the better.
The number of links in a reverse roller chain determines the frequency of vibration. The frequency depends on the size of the chain and the length of the chain between the sprockets. The shorter the chain, the bigger the “pull” – the up-and-down jitter caused by the sprocket. This causes additional peak loads on the drive and shortens its life.

PEER Chain’s Heavy Duty Series Double-Stranded Roller Chains

Heavy-duty double-strand roller chains are ideal for industrial and agricultural use as they provide extra stability and strength. PEER Chains manufactures chains in various lengths and pitches and offers different accessories including sprockets and pre tensioned chains. These chains are also available in a variety of different alloys and grades. Listed below are some of the most common uses for heavy-duty double strand roller chains.
Heavy-duty PEER double-strand roller chains are available in a variety of styles and types, including the HKK NICKEL PLATED series. These chains are best suited for outdoor and mildly corrosive applications. They use a patented process to increase fatigue strength and reduce initial elongation. In addition, HKK double pitch twin-strand roller chains are lighter and less expensive than standard roller chains.
The report also highlights the competitive environment and the latest market trends. The report identifies key players in the Roller Chains industry, including manufacturing, sales, and global market share. It also provides detailed company profiles and analyses of each vendor, including recent product launches, partnerships, and mergers and acquisitions. It also provides the competitive landscape, including company profiles, product mix, and production scale. Once you know what to expect from the market, you can make a buying decision.

Maintenance of Mechanical Flexible Couplings

Proper maintenance of mechanical flexible couplings on roller chains is critical to ensuring the proper operation and reliability of the system. Maintenance of these couplings includes periodic inspection of the components. Check for signs of fatigue and wear. Regular inspections will help determine when to replace the coupling. It also helps determine the remaining life of the coupling.
Couplings should be replaced periodically for optimum performance. When replacing, be sure to use the correct parts. Make sure the coupling type matches the coupling type and chain size. Identical coupling parts may not fit, so a cross-reference guide or manufacturer’s spec number may be helpful. Make sure that the coupling is fitted with a suitable roller chain.
Mechanical elastic couplings on the roller chain can be easily lubricated to avoid premature failure. Elastomeric couplings can accommodate minor shaft misalignments and are suitable for high rotational speeds. Also, it absorbs shocks. Its flexibility is due to loose components. Additionally, lubrication is essential to reduce wear on coupling components.
chain

Roller chain size

Knowing the basic dimensions of the rollers is essential if you need to find the right roller chain for your needs. The three key dimensions of a roller chain are pitch, width, and pin diameter. These dimensions are important because they are used to identify the type of chain. These dimensions do not normally appear in chain manufacturer catalogs. They are usually designed for people designing new equipment. They are not important to maintenance technicians, but they are important to know if you are looking for a specific type of roller chain.
Once you know the exact size of the chain, you can move on to choosing the correct type. You can use the printable template to measure your chain, which makes it easy to compare with the size chart. Don’t forget to check the rest of the roller chain’s specs to make sure it fits your machine. Using the Roller Chain Size Chart is an easy way to determine the proper length, width, and height for your application.
When buying a roller chain, be sure to check the number of teeth and the ratio of the two. A common ratio is 2:1. The drive sprocket must have at least twice as many teeth as the roller sprocket. If the chain is used for high precision, check the type of sprocket as this will determine the correct size of the chain. You can also choose between slip-fit ​​and press-fit mid plates.

China supplier Double Pitch Conveyor Chain Attachments Conveyor Chain   bush chain excavatorChina supplier Double Pitch Conveyor Chain Attachments Conveyor Chain   bush chain excavator
editor by CX 2023-05-15

China manufacturer Custom POM PA6 Roller M Series Conveyor Roller Chain with Attachments with Great quality

Product Description

Product Description
Product Parameters

Common GB, ISO, ANSI, DIN
Type Common A and common B precision roller chain, conveyor chain
particular chain with components, welding chain, leaf chain and sprocket
ANSI chain No. forty,fifty,sixty,80,a hundred,one hundred twenty,140,160,180,200,240
C40,C50,C60,C80,C100,C120,C140,C160
DIN/ISO chain No. 08A,10A,12A,16A,20A,24A,28A,32A,36A,40A,48A
C08A,C10A,C12A,C16A,C20A,C24A,C28A,C32A
Application Foodstuff processing, pharmaceutical and chemical industries, electronics, machinery
family appliances, automotive producing, metallurgy, sewage remedy
Sequence A sequence,B collection

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Details ABOUT CZPT CHAIN 

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Packaging Information

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FAQ
      

1. Are you manufacturer or trade Organization?
We are a factory established in 1997 with trade staff for worldwide provider.

two. What conditions of payment you usually use?
T/T thirty% deposit and 70% in opposition to document, Western Union, L/C at sight

three. What is your guide time for your items?
Generally 35 times right after confirmed order. thirty times could be accessible in minimal period for some objects (for the duration of May to July), and forty five times throughout new yr and scorching time ( Jan to March).

four. Samples
For consumers who need to have sample affirmation just before ordering, please bear in head that the adhering to policy will be adopted:
1) All samples are free of cost with the highest price not exceeding USD 100.
2) The courier expense for the first-time sample sending will be charged for by the consignee. We will deliver the samples with freight to be collected. So please notify your account with FedEx, UPS, DHL or TNT so that we can continue instantly.
3) The first-time courier value will be entirely deducted from the agreement benefit of the trial cooperation.

Diverse kinds of travel chains

There are many various types of drive chains. You need to be able to differentiate between roller chains, forged rivetless chains, double chains, flat-prime chains, and helical chains by the conditions used. This post will offer info on the diverse kinds of chains. Then, you can decide on the appropriate a single in accordance to your demands. If you have not bought a chain however, read this post to get started. It will also give info on the professionals and downsides of each and every sort.

roller chain

There are a number of distinctions between drive chains and roller chains, but in essence, the two are functionally similar. The selection of which kind to use relies upon mainly on the type of environment it will be exposed to. Although roller chains are suitable for cleanse indoor environments, they are not very forgiving when it arrives to rubbing towards the rails. Pursuing are the main variances in between a push chain and a roller chain. Employing the proper travel chain is important for a sleek and effective operating machine.
Roller chain travel chains appear in a lot of different weights and tensile strengths. For light-obligation programs, use a smaller sized pitch chain. For weighty-duty programs, use more substantial pitch chains. The style simplicity of these chains helps make them excellent for a range of purposes. Although they are great for a variety of programs, the longevity of these chains can make them best for a range of apps. Some of the major utilizes of roller chain push chains are detailed underneath.
When replacing the generate chain, be positive to adhere to the basic safety guidelines. The most critical thing to keep in mind is not to area the chain on a dirty ground as it could trigger stretch or damage. Soon after eliminating the chain from the sprocket, apply the calculated load specified by ANSI to it. If the load exceeds this value, the chain could bend. A ideal load for measuring a drive chain ought to be at the very least six hyperlinks.
While roller chains are generally manufactured of carbon steel, some are created of stainless metal and are utilised in foodstuff processing equipment. In these environments, the chain may possibly be created of stainless steel for lubrication. Brass and nylon are also occasionally employed to satisfy these needs. No matter of the application, nevertheless, deciding on the appropriate generate chain is crucial to the success of a roller chain equipment. It is crucial to sustain the proper equilibrium amongst the roller chain and the equipment.
To appropriately use a roller chain, 1st figure out the measurement of the sprocket used for the generate. The size of the chain need to be scaled-down than the smallest sprocket to avert tooth interference and supply sufficient winding on the smaller sized sprocket. A excellent apply is to pick a generate chain with a centre distance of 30 to fifty moments the chain pitch. The longest feasible heart-to-middle distance is about eighty occasions the chain pitch but is not advised for large-velocity apps.

Drop forged rivetless chain

Drop-forged rivetless generate chains are produced of drop-cast steel factors. Their proportions are suited for power and lightweight. Forged rivetless chains are usually divided into 3 sorts. Every of these kinds has its possess established of crucial technical specs. Crucial subjects consist of bare minimum ultimate tensile energy, chain size tolerances, and website link dimensions. Read through on to find out more about each and every sort and its makes use of.
One particular of the major functions of forged rivetless chains is that, even with their comparatively minimal price, they are made to be very durable. The quality of a forged chain relies upon on the structure and design and style of the chain. The manufacturer of this sort of generate chain is CZPT, which has a big inventory of these chains. The chain is proof tested following assembly and comes with a two-12 months elements replacement warranty.
Cast rivetless chains are available in a selection of pitch measurements and power grades. They are made of cast manganese or alloy steel and have an common energy of 24,000 to 300,000 pounds. These chains are ideal for automotive, conveyor, and content handling as nicely as meat packaging, sugar processing, and metal mill programs. They are also widely employed in conveying methods. To guarantee high quality and performance, makers offer a selection of solid chains.
CZPT gives forged CZPT travel chains for tiredness-cost-free procedure. The chain includes a solid 1-piece cast generate pawl for optimum toughness. Chains are available in Figure 8 and in D-form variations. For much more information, remember to contact CZPT right. Custom Drop-Forged rivetless generate chains can be requested. Companies also offer customized chains for distinct application requirements.

double chain

Duplex push chains have two sets of rollers instead of a single, making 2 times the power. Double chain roller chains have pins and roller bearings, even though triple chain chains have an additional row of plates to accommodate the three sprockets. They are normally interchangeable with each and every other. They are offered for US, British isles, and ISO expectations. They are created of carbon steel, stainless steel, and nickel or nickel-plated.

flat prime chain

Flat-leading travel chains are best for curved or straight tracks and appear in numerous different types and thicknesses. These chains are very resistant to use and are normally created of steel, stainless steel, or plastic. CZPT manufactures unique brand names of flat-prime chains with higher put on resistance and exceptional sounds reduction. In addition to getting functional, flat-best chains can be employed in a range of industrial purposes.
There are two principal sorts of CZPT chains: strong top or elevated rib. One piece is shaped from a single device hyperlink and the other has roller foundation links for extra power. The two-piece chain brings together flat tabletop hyperlinks and a roller bottom chain for additional power. These chains are accessible in widths up to 20 feet and are available in a assortment of widths. These chains are available in stainless steel, forged iron, or plastic.
The hinge pin is one more essential portion of the flat best chain program. Help chain plate to ensure sleek conveying. The hinges are available in solitary hinge pin and double hinge pin variations. Normal hinge pins are made for straight, slim-width chainplates double hinge pins are created for lengthier, heavier goods. The hinge pins also occur in a lot of various resources, such as aluminum and galvanized metal. This makes it possible for for customization primarily based on machine style, functioning conditions, and travel approach.
Whether your flat-best chain conveyor system is big or little, a large-top quality flat-prime chain will get the occupation accomplished. With their lower routine maintenance and lower upkeep style, these chains are straightforward to clean and keep. They can accommodate workpiece pallets of different sizes, and their flexibility helps make them perfect for many different purposes. They can also be extremely personalized for numerous industries. So if you need an business-particular conveyor, then a flat-top push chain is the way to go.

China manufacturer Custom POM PA6 Roller M Series Conveyor Roller Chain with Attachments     with Great quality

China Best Sales a B Series Short Pitch Straight Linkplate Bicycle Tube-Drawing Printing Presses Heavy Duty Stainless Steel Conveyor Attachments Short Roller Chain with high quality

Item Description

a B Series Limited Pitch Straight Linkplate Bicycle Tube-Drawing Printing Presses Heavy Obligation Stainless Metal Conveyor Attachments Short Roller Chain

Overview
A chain is a flexible area consisting of adjacent equivalent or fairly similar sections. All equipment, mechanisms, and chains utilised on the machine are collectively referred to as the industrial chain. A closed chain and two sprockets sort a system to understand the transmission of the transmission chain. In comparison with gear push and belt travel, this generate has the pursuing qualities:
(1) Multi-tooth bearing, risk-free and rStorage of industrial conveyor chains is also critical for provider lifestyle. When these areas are not in use, they can’t be positioned at will, in any other case, the quality of the chain will be very easily ruined. Do not retailer these items in humid, large temperature and chemically intense locations. Keep away from storing in a humid setting, because the self-strengthening chain is in a humid atmosphere, and the humidity and oxygen covering the floor will chemically react to kind rust, damage the good quality of the chain, and impact sales. Chains must not be positioned in places where the temperature is also large or in immediate daylight. Immediate sunlight will increase the temperature of the instant noodles of the chain, which will broaden and agreement when heated, thus altering the physical properties of the chain and causing harm or reduction of enamel in the course of use. Exposing the chain to aggressive chemicals can severely corrode the sprocket floor. Chains generally employed in corrosive environments are mainly galvanized or nickel-plated chains. Therefore, the chain have to be saved in accordance with reasonable restrictions, so as to prolong the support daily life of the chain and lessen the expense of the company.
eliable
(2) Adaptable transmission to take in shock and vibration
(3) The center length variety is huge, and the producing and set up accuracy needs are lower
(4) When compared with the belt drive, the transmission ratio is correct, the transmission effectiveness is greater, and it is ideal for harsh environments these kinds of as high temperature, dust, and humidity.
The chain composition is comparatively simple, labor-intensive, and accompanied by sound air pollution. In recent several years, the world’s main industrial nations have slowly changed labor-intensive and content-intensive merchandise with technologies-intensive goods, and most of them have shifted from domestic goods to imported items. At the very same time, in comparison with mainframes or total sets of products, these items do not demand a lot of right after-product sales providers, opening the doorway for my country’s export chain.
two. Manufacturing
The chain adopts a process route that combines mechanical and warmth therapy procedures and is shaped by way of material modification, stamping forming, heat treatment strengthening, assembly (or welding), and other procedures. At existing, most domestic enterprises use unique planes, automated strains, or production strains for processing and manufacturing, and some enterprises also include non-destructive screening in key processes.

China Best Sales a B Series Short Pitch Straight Linkplate Bicycle Tube-Drawing Printing Presses Heavy Duty Stainless Steel Conveyor Attachments Short Roller Chain     with high quality